Become a Foamsmith
Foam is an amazing material to craft props and costume armor. We mostly use EVA foam floor mats, which you can find locally in hardware stores! Foam can be easily cut, heated and formed, glued, beveled, and painted. Learn everything you need to fabricate, paint, and wear your stunning foam armor creations in our Foamsmith Books. Also, check out the amazing creations submitted to our Foamsmith Photo Gallery.
We have several builds for our foam props, costumes, and techniques listed below. Also, our collection of foam crafting tools and materials are gathered here.
Bill and Britt teamed up to build a life sized, motorized replica of Probius the Protoss Probe from Heroes of the Storm and Starcraft! Check out their series of videos documenting the build process as well as a look at Probius’ adventures at BlizzCon.
To help Brittany finish up her Destiny Sweeper Bot costume, Bill built a space broom out of EVA foam floor mats!
Britt tries out fabric printing with the Sweeper Bot’s bodysuit! After sewing the printed fabric together into a new undersuit, velcro and snap attachments keep all the foam armor pieces in place.
Bill was visited in the shop today by Domestic Dan and the duo made a custom built corgi masquerade mask from EVA foam!
The Destiny Sweeper Bot’s EVA foam armor is sealed with Creature Cast neoprene, painted with Angelus leather paints, and weathered with acrylics.
Britt shows you how she turned the Sweeper Bot’s robot head design into a wearable helmet. The first step was vacuum forming a visor with PET-G plastic, then tinting the visor blue. The helmet was crafted from EVA foam, leaving room for all the cool electronics.
Britt crafts an EVA foam robot torso for her Destiny Sweeper Bot build! How to make the chest, side panels, and back are covered in this project.
Britt uses EVA foam to make robot legs! The Sweeper Bot, from the video game Destiny, is coming together as Britt shows how to template, cut, and glue foam into the shapes needed for leg attachments.
More of the robot arms are crafted during this live stream. Britt continues the progress on her Sweeper Bot costume, from Destiny, and makes the hand plate and bicep arm pieces out of EVA foam.
On this live stream, Britt shows how she made the template for these rectangular robot forearms. Then, cuts and shapes the bracer from 6mm craft foam and test fits the design.
Britt has started her costume build for DragonCon! The character is her favorite from the video game Destiny. This first video takes the EVA foam robot feet all the way from templates, to cutting and gluing, and even adding the shoe attachments.
While in Los Angeles for VidCon, Bill crashed Evil Ted’s shop to team up with internet superstar Ali Spagnola to build a Marvin the Martian Helmet!